Week 220: Sparks fly

Dry docking is imminent as the welders start putting Clair back together. The weather is getting colder and we hunt down some warmer cloths.

Week 220: Sparks fly
Molten metal flying through the hatch onto the floor. It's ok. We watched very carefully, AND the flooring is all going, so it wasn't worth protecting (we did put down fire blankets on the floor in the salon that we hope to preserve).

We thought the bus seemed unusually crowded when heading into the city last Sunday. Everything is shut on Sundays here, so we thought there might be a festival. As we walked through town, exploring a free art exhibition and soaking up the sights, we noticed all the shops were open! Turns out that on the first Sunday of every month, it's Sunday shopping in Gent. While I miss the easy access to 7-day shopping in the US and Australia, I quite like this as a solution. It is a very typical Belgian balance between making it available and ensuring people get time off.

On Monday, we were straight back into demolition. I removed the hatches in the two bedrooms. It's no wonder they were leaking. The sealant was old and multi-layered, the wood was rotten, and the insulation was damp. I'm not sure what the life span of a Vetus hatch on a boat is, but they should probably be pulled and resealed every ten years. Thirty years (since the middle room was installed) is far too long!

We continued to sand and varnish the windows, a job that suddenly became more challenging as the weather cooled. The fog set in on Monday, and it's been seven days since we saw the sun! Our oil-based stain is taking longer and longer to dry, and we can't do the outside because of the moisture in the air. All of this is an annoyance but not a problem—there's still lots to do inside Clair de Lune.

Lots of progress was made with the architects and the builders. We have our high-level plans locked in now, and after four rounds of visits from builders, we've selected one to work with. Because we're moving so fast (although it only sometimes feels like it), we're following a different process than is typical. It's difficult for builders to quote because a) we still need to detail everything, and b) the boat itself is challenging. The focus has been finding someone who understands our budget and vision and wants to do something unusual. With Philippe, we've found the right match.

Three of the four builders that visited ummed and ahhed about the sub-floor of Clair de Lune. This is the section immediately above the hull on which the boat's internal structure rests. No one wanted to be definitive, but they all questioned if it might contain asbestos. We've found an asbestos testing company that'll take samples away for testing. Fingers crossed, it's not. It shouldn't be – it was laid in 1995, which SHOULD be late enough for people to stop using it. As one of the builders said, "A shame, really; it's a fantastic building material, except for the bit where it can kill you."

We headed into Dok Noord to visit the architects on Wednesday to choose a builder together, a process that takes a couple of hours out of our day by the time we walk there, meet, shop, have a coffee and walk back. The good news is we're all on the same page and progressing nicely.

Martin, the electrician, returned to the boat to take detailed measurements and set a start date for the electrical upgrade. Of course, as we dive into things, some minor things have to change! The existing battery compartments aren't big enough for the new batteries, so they must be modified. The solar panels we picked don't fit the space, so we need to either downsize and change the layout or drop a panel. By mid December, we should have the bulk of the electrical work completed (we will wait on the solar panels until after we complete painting).

Which brings us to Thursday morning. Peter came by with a work order and confirmed that we will go into the dry dock on Wednesday this coming week. He said the welders have time and can start filling those hatches I've been ripping out. In typical Peter fashion, he said, "maybe tomorrow", but two hours later, the fabricator was framing the metal. By the end of the day on Thursday, two hatches were welded closed.

The large hatch for the old staircase was a bigger job and took most of Friday, but it's also closed now. Some of the roof structure was repaired. They also welded up the hole for the kitchen extraction fan. The location is moving and will most likely be a filtered fan (no hull holes) instead.

I've not worked with welders before. It's a fascinating and noisy process. It's also quite hazardous. One of us has to sit on fire watch inside the boat the whole time. Our insulation is supposedly fire-resistant, but it's also ancient, and on one occasion, it did start to smoulder and smoke. It was easy enough to pat it out, but you must always keep your eye on it.

There are parts of the boat that they won't weld. We asked about modifying the battery compartments in the engine room, but they refused. There is too much oil residue, and they don't consider it safe. So we're taking a different approach there. (Also, I need to clean the bilge under the engine, too!)

Karina cleaned the brass hardware for the dog hatch. She has found lemon juice to be very effective.

There is about a half-day of welding left. They will install four new hardpoints (metal rings) to attach our fenders and repair a small hole I made in the coachroof for the Starlink.

On Saturday afternoon, we took some time off. Karina went for a haircut. Her hair is now very short, which is much more practical for working on the boat. Afterwards, we walked into Gent and shopped for some warmer clothes. Our Greek winter clothes weren't warm enough, so we needed new jumpers.

Sunday morning hair and cosy new knitwear!

This coming week is going to be mayhem, even for us! More welding and planning meetings with the architect and the builders. We are moving Clair de Lune into the dry dock and relocating us back to the apartment. I'll have my basal cell carcinoma removed on Thursday under a local anaesthetic. Karina has her first appointment with a rheumatologist at the University of Gent Hospital. The surveyor will visit so we know how much (if any) over-plating we will require on the hull. And the sand-blasting should commence.

It is all hands on deck, action stations and time to get really dirty!

Until next time,

Tim & Karina